Commercial & Industrial Lighting

Polycarbonate vs GRP; Fire Resistance Video

GRP vs Polycarbonate; Fire Resistance Video Screenshot

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Why GRP?

  • Resistant to chemicals
  • Resistant to weather
  • Stronger
  • Fire Resistant
  • Suitable for ALL common applications
Feature Polycarbonate (PC) Glass Reinforced Polyester (GRP/SMC)
Chemical resistence Generally weak resistence against industrial and households chemicals as well as hot steam Higher resistence against industrial and households chemicals (see table below for details)
Outdoor application Loss of strength because of embrittlement in 2 years Hardly measurable loss of strength in 20 years
Susceptibility to strain of corrosion High
(at the screws and cover fixing points)
Low
Resistance to Ammonia Not resistant to the ammonia produced by some standard mains cable insulation Not affected by ammonia
Characteristic Mainly amorphous, eventually minerally filled, shock-resistant plastics with little absorption of water. Unsuitable for long-term dynamic load. Not melting or thermic deforming stiff plastic. Decomposition from ca. 400°C - short-term temperature loading  > 200° possible. No creepage or shrinkage
Reinforcement No reinforcement 20 - 25% glass fibre
Price stability PC price depends from oil price SMC price independent from oil price
Classification Amorph Thermoplast Duroplast
Chemical basis Polycondensate from Bisphenol A Compound from UP-resin, glass fibre and non-organic filling materials
Melting point ca. 220° C Does not melt
Refractory deformation temperature ca. 145° C Does not deform
Permanent temperature resistance (+) ca. 125° C > 150°C
Permanent temperature resistance (-) Brittle -40°C (keeps the good features)
Coefficient of thermal expansion 0.7ˆ10-0.4 10ˆ10-6 (like steel)
Elasticity E-Modul ca. 2400 MPa ca. 9000 MPa
Tensile strength ca. 60 MPa ca. 55 MPa
Bending strength ca. 70 MPa ca. 150 MPa
Impact strength at RT Any break (unfilled) ca. 60 kJ
Impact strength at -30°C Any break (unfilled) ca. 65 kJ
Current leakage strength CTI 150 CTI 600
Glow wire test (1.5mm) Adjustable till 850°C Adjustable till 850°C

Chemical Resistance Table

Chemical Material Investigated Polycarbonate Glass Reinforced Polyester
Acetic Acid up to 5% Resistant within limits Resistant within limits
Acetic Acid up to 15% Resistant within limits Resistant within limits
Actone Resistant Resistant
Alcohol up to 30% Resistant within limits Resistant within limits
Alcohol concentrate Resistant within limits Resistant
Ammonia 25% Not resistant Not resistant
Aniline Resistant Resistant
Aromatic Hydrocarbons Not resistant Not resistant
Battery Acid Not resistant Resistant within limits
Benzene Not resistant Resistant
Carbon Dioxide Resistant within limits Resistant within limits
Carbon Monoxide Resistant within limits Resistant within limits
Carbon Tetrachloride Resistant within limits Not resistant
Caustic Soda 2% Resistant Not resistant
Caustic Soda 10% Resistant Resistant
Chloroform Resistant Resistant
Common Salt Not resistant Resistant within limits
Crude Oil Not resistant Resistant within limits
Diesel Oil Not resistant Resistant within limits
Dioxane Resistant Resistant within limits
Ether Resistant Resistant within limits
Ethyl Acetate Resistant within limits Resistant
Glycerine Not resistant Resistant within limits
Glycol Resistant within limits Resistant within limits
Hydrobromic Acid Resistant Resistant
Hydrocarbons Not resistant Not resistant
Hydrochloric Acid 5% Resistant within limits Resistant within limits
Hydrochloric Acid 30% Resistant within limits Resistant within limits
Hydrochloric Acid 96% Resistant within limits Resistant within limits
Hydrogen Peroxide 40% Not resistant Resistant
Hydrogen Peroxide over 40% Resistant Resistant
Hydrogen Sulphide Resistant within limits Resistant within limits
Keystones Resistant within limits Resistant
Lysol Resistant Resistant
Metal Salts and their aqueous solutions Resistant within limits Resistant within limits
Methanol Resistant within limits Not resistant
Methylene Chloride Resistant Resistant
Milk of Lime Not resistant Resistant within limits
Nitric Acid 5% Resistant within limits Resistant within limits
Nitric Acid 30% Not resistant Not resistant
Nitric Acid concentrate Resistant Resistant
Petrol Resistant within limits Resistant within limits
Petroleum Ether Resistant within limits Not resistant
Phenol Resistant Resistant
Pyridine Resistant within limits Resistant
Sea Water Resistant within limits Resistant within limits
Soap Suds Not resistant Resistant within limits
Soda Resistant within limits Resistant within limits
Sulphuric Acid 5% Resistant within limits Resistant within limits
Sulphuric Acid 30% Resistant within limits Resistant within limits
Sulphuric Acid concentrate Not resistant Resistant
Sulphurous Acid 5% Resistant Not resistant
Synthetic detergent Resistant within limits Resistant within limits
Turpentine Resistant within limits Resistant within limits
Water up to 70ºC Resistant within limits Resistant within limits
Xylene Resistant Resistant

Key

Resistant
Resistant
Resistant within limits
Resistant within limits
Not resistant
Not resistant